ESA SUPPORTS ALUMINUM GROWTH
Aluminum recycling at the core of ESA solutions
ESA mostly operates in the secondary aluminum industry, catering combustion solutions to manufacturers of melting and holding furnaces for the recovery and refining of various types of scrap. Furthermore ESA supplies also burners used in transport, filtering, casting operations, as well as for downstream applications, such as homogenizing of billets or ageing of extruded profiles. Oxygen or air burners are also available for post combustion applications.
From fixed or tilting reverberatory furnaces to rotary ones, and up to the most complex multi-chamber configurations, we develop a solution together with the customer that suits the specific process requirements.. Our flexibility allows us to consistently offer tailored and innovative solutions. Notably, many of our burners can utilize hydrogen, blends, or carbon-neutral liquid fuels.
Melting and Holding reverberatory furnaces with Regenerative burners
For standard or tilting reverberatory furnace, to start from 20 tons, ESA Nxt regeneratve burners are with no doubts the most efficient solution.
Smaller M&H furnaces with recuperated air burners
For smaller furnaces recuperated air long fame burner can be the best solution.
Melting and holding with oxygen with Air/oxy fuel burners
Ideal for those solutions where it is not 100% clear if it is better air or Oxygen, our AGO air/oxy fuel burner is perfect to tune the heat requirements according to process requirements: oxygen in melting phase, air during liquid metal holding.
ROTARY furnaces with HT Oxy fuel burners
When it comes to highly contaminated wastes, Oxy fuels and rotary furnaces are the most common choice. For smaller operations we usually suggest one only HT High turbulence oxy fuel burner.
ROTARY furnaces with multitunnel HT Oxy fuel
For bigger rotary furnaces, we propose our multitunnel/ multihead burners which boasts higher flexibility and a shorter flame concentrated into the load.
Flame Turning Oxy fuel burner for holding furnaces
With a rotating flame it is possible provide homogeneity and lack of hotspots.
Billets Homogenizing furnaces with metallic self recuperative burners
For low temperature applications we have available our metallic self recuperative burners in free flame or radiant tube version.
ESW burner for filtering Systems
For in line filtering systems we provide our roof flat flame burner ESW.
Pyroline linear burners for custom purposes
OXY Fuel
ESA special focus on Aluminum Production with Enhanced Oxy-Fuel solutions
Esa provides cutting-edge oxy fuel technologies, to burn natural gas, propane, liquid fuels and even hydrogen. When customers seek more ambitious or special targets, Esa steps in to the picture, to revamp solutions originally provided which usually lack efficiency and performances.
TECHNOLOGIES
Efficiency and Reduced Emissions with the "Phlogiston"® Mixing Station
The “Phlogiston”® mixing station can utilize multiple gaseous fuels (natural gas, propane, hydrogen…), addressing economic needs or ensuring greater sustainability.
“Phlogiston”® ensures the maintenance of a correct combustion ratio for burners thanks to proprietary software that compensates for fluctuations in the calorific value of different gases, improving the energy efficiency and carbon footprint of your combustion systems
TECHNOLOGIES
The Integrated Safe Combustion System "ESA ALBEN" in Aluminum Metallurgy
ALBEN is the latest ESA safety technology currently undergoing certification, aiming to control a complete combustion system with SIL 3 level, which includes the burner, seal control, and furnace pressure.
It offers multiple local and remote functions to minimize safety risks when using standard gases, hydrogen, and mixtures, and to help manage diluted combustion techniques to reduce NOx.
If you need any more help, feel free to ask!
TECHNOLOGIES
ISEO™ Solenoid Valves: A Breakthrough in the ESA Checkmate® System
ESA Checkmate® is a set of certified tools designed for fuel control, configurable in various solutions to meet different management needs, including pilot lines and bypass for flameless combustion.
At the core of this system are the ISEO™ solenoid valves, an innovative and patented solution that uses a body integrating two valves in series. This configuration reduces the use of aluminum and offers numerous advantages, particularly in terms of space optimization.
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